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[[File:BrinellHardness.svg|thumb|200px|Force diagram]]


The '''Brinell scale''' characterizes the indentation [[hardness]] of materials through the scale of penetration of an indenter, loaded on a material test-piece. It is one of several definitions of hardness in [[materials science]].


Proposed by [[Sweden|Swedish]] [[engineer]] [[Johan August Brinell]] in 1900, it was the first widely used and standardised hardness test in [[engineering]] and [[metallurgy]]. The large size of indentation and possible damage to test-piece limits its usefulness.
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The typical test uses a {{convert|10|mm}} [[diameter]] [[steel]] ball as an indenter with a {{convert|3000|kgf|kN lbf|abbr=on|lk=on}} force. For softer materials, a smaller force is used; for harder materials, a [[tungsten carbide]] ball is substituted for the steel ball. The indentation is measured and hardness calculated as:
 
:<math>\operatorname{BHN}=\frac{2P}{\pi D \left(D-\sqrt{D^2-d^2}\right)}</math>
 
where:
:''P'' = applied force ([[kgf]])
:''D'' = diameter of indenter (mm)
:''d'' = diameter of indentation (mm)
 
The BHN can be converted into the [[ultimate tensile strength]] (UTS), although the relationship is dependent on the material, and therefore determined empirically. The relationship is based on Meyer's index (n) from [[Meyer's law]]. If Meyer's index is less than 2.2 then the ratio of UTS to BHN is 0.36. If Meyer's index is greater than 2.2, then the ratio increases.<ref>Tabor, p. 17.</ref>
 
''BHN'' is designated by the most commonly used test standards (ASTM E10-12<ref name=E10>ASTM E10 – 12 Standard Test Method for Brinell Hardness of Metallic Materials</ref> and ISO 6506–1:2005<ref name=iso65061>ISO 6506–1:2005 Metallic materials – Brinell hardness test – Part 1: Test method</ref>) as ''HBW'' (''H'' from hardness, ''B'' from brinell and ''W'' from the material of the indenter, tungsten (wolfram) carbide). In former standards HB or HBS were used to refer to measurements made with steel indenters.
 
HBW is calculated in both standards using the SI units as
 
:<math>\operatorname{HBW}=0.102  \frac{2F}{\pi D \left(D-\sqrt{D^2-d^2}\right)}</math>
 
where:
:''F'' = applied force (N)
:''D'' = diameter of indenter (mm)
:''d'' = diameter of indentation (mm)
 
== Common values ==
When quoting a Brinell hardness number (BHN or more commonly HB), the conditions of the test used to obtain the number must be specified. The standard format for specifying tests can be seen in the example "HBW 10/3000". "HBW" means that a tungsten carbide (from the chemical symbol for tungsten) ball indenter was used, as opposed to "HBS", which means a hardened steel ball. The "10" is the ball diameter in millimeters. The "3000" is the force in kilograms force.
 
The hardness may also be shown as XXX&nbsp;HB&nbsp;YY''D''<sup>2</sup>. The XXX is the force to apply (in kgf) on a material of type YY (5 for aluminum alloys, 10 for copper alloys, 30 for steels). Thus a typical steel hardness could be written: 250&nbsp;HB&nbsp;30''D''<sup>2</sup>. It could be a maximum or a minimum.
 
{| class="wikitable"
|+ Brinell hardness numbers
!Material !! Hardness
|-
|[[Softwood]] (e.g., [[pine]]) || 1.6 HBS 10/100
|-
|[[Hardwood]] || 2.6–7.0 HBS 1.6 10/100
|-
|[[Lead]] || 5.0 HB (pure lead; alloyed lead typically can range from 5.0 HB to values in excess of 22.0 HB)
|-
|Pure [[Aluminium]] || 15 HB
|-
|[[Copper]] || 35 HB
|-
|[[Mild steel]] || 120 HB
|-
|18–8 (304) [[stainless steel]] annealed || 200 HB<ref>{{Citation | title = 304: the place to start | url = http://www.assda.asn.au/index.php?option=com_content&task=view&id=65&Itemid=91 | accessdate = 2009-03-31}}.</ref>
|-
|[[Glass]] || 1550 HB
|-
|Hardened [[tool steel]] || 600–900 HB  (HBW 10/3000)
|-
|[[Rhenium diboride]] || 4600 HB
|-
| colspan=2 | Note: Standard test conditions unless otherwise stated
|}
 
==Standards==
* International ([[International Organization for Standardization|ISO]]) and European ([[European Committee for Standardization|CEN]]) Standard
** EN ISO 6506-1:2005: Metallic materials – Brinell hardness test – Part 1: test method
** EN ISO 6506-2:2005: Metallic materials – Brinell hardness test – Part 2: verification and calibration of testing machine
** EN ISO 6506-3:2005: Metallic materials – Brinell hardness test – Part 3: calibration of reference blocks
** EN ISO 6506-4:2005: Metallic materials – Brinell hardness test – Part 4: Table of hardness values 
* US standard ([[ASTM International]])
**[[ASTM]] E10-12: Standard method for Brinell hardness of metallic materials.
 
==See also==
{{multicol}}
*[[Brinelling]]
*[[Hardness comparison]]
*[[Knoop hardness test]]
{{multicol-break}}
*[[Leeb rebound hardness test]]
*[[Rockwell scale]]
*[[Vickers hardness test]]
{{multicol-end}}
 
==References==
===Notes===
{{reflist}}
 
===Bibliography===
*{{Citation | last = Tabor | first = David | title = The Hardness of Metals | publisher = Oxford University Press | year = 2000 | url = http://books.google.com/?id=b-9LdJ5FHXYC | isbn = 0-19-850776-3}}.
 
== External links ==
*[http://www.youtube.com/watch?v=RJXJpeH78iU Video on the Brinell hardness test]
*[http://www.engineersedge.com/hardness_conversion.htm Rockwell to Brinell conversion chart] (Brinell, Rockwell A,B,C)
*[http://www.struers.com/default.asp?top_id=5&main_id=25&doc_id=344&target=_self&collapse=1 Struers hardness conversion table] (Vickers, Brinell, Rockwell B,C,D)
*[http://www.westyorkssteel.com/images/rockwell_scale_conversion_chart.pdf Brinell Hardness HB conversion chart] (N/mm2, Brinell, Vickers, Rockwell C)
 
[[Category:Hardness tests]]
[[Category:Dimensionless numbers]]
 
[[de:Härte#Härteprüfung nach Brinell]]

Latest revision as of 20:27, 2 March 2014


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